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Old Jul 22, 2021, 06:14 PM   #1
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Post My truck is changing

Be kind guys. This is some real redneck fix it quick and cheap work. It started because I refuse to pay an inflated price for newer, and $35-$4k for a bondo / fiberglass job from a local body shop is not acceptable. So, here's my effort to get through 1 or 2 more inspections literally as cheaply as possible.

It's also a nice little side hobby for me at the moment.

So here's what I'm contending with - I went to work knocking out loose rust and metal with a mallet, then tried to clean up a bit with a cutting tool.

These are just for starters btw, not going to bother posting it all






Part of the fix: yes my workshop is a mess lol



Not in the photos, but I had to leave enough metal (it's that bad) for the rivets, epoxy and adhesive to grip.




I did have to take some metal off the quarter panel for a proper (and easy) fit.



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Old Jul 22, 2021, 06:15 PM   #2
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The other side is almost identical. Next I'll be filling and smoothing best as able, then the tailgate and rocker panels. This thread might be getting updated for a long time
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Old Jul 22, 2021, 10:21 PM   #3
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Not bad. Not bad at all. Have you considered having the outside coated in something like Rhino Liner? I've seen many older vehicles sprayed with that or something similar. Covers a lot of minor blemishes and comes in many colors. I'd dang sure drive it.
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Old Jul 22, 2021, 10:57 PM   #4
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Not bad has a rat rod even a bit of mad max kinda look. Id leave it that way...
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Old Jul 23, 2021, 02:50 AM   #5
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Quote:
Originally Posted by kytprice View Post
Not bad. Not bad at all. Have you considered having the outside coated in something like Rhino Liner? I've seen many older vehicles sprayed with that or something similar. Covers a lot of minor blemishes and comes in many colors. I'd dang sure drive it.
Yes sir, that's the plan for the lower 12" or so. The rest...there's actually another Ram around here with the same fixes for the wheel wells and he just left it black primer and for an old beast it doesn't look bad.
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Not bad has a rat rod even a bit of mad max kinda look. Id leave it that way...
Around here it might come in handy lol.
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Old Jul 23, 2021, 11:25 AM   #6
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would it have been cheaper if you were able to find that model truck in a junkyard and just take the panels off to replace your rusted out ones?

Just a thought....

Not a bad job though, i could never do that
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Old Jul 23, 2021, 11:33 AM   #7
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Nice job lazy, very cool.
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Old Jul 23, 2021, 11:58 AM   #8
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Nice job lazy, very cool.
Thanks

Sasquatch - Side panels and replacement beds were the first thing I researched. A used panel would run me ~$400-$500US, new over $700, and there would be a good deal of welding involved. My entire repair job here shouldn’t run more than $600 all in
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Old Jul 23, 2021, 12:06 PM   #9
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Thanks

Sasquatch - Side panels and replacement beds were the first thing I researched. A used panel would run me ~$400-$500US, new over $700, and there would be a good deal of welding involved. My entire repair job here shouldn’t run more than $600 all in
Wish I had your skills.
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Old Jul 23, 2021, 12:12 PM   #10
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Wish I had your skills.
I’m learning as I go
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Old Jul 23, 2021, 12:39 PM   #11
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Saved some bucks there, nicely done
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Old Jul 23, 2021, 01:07 PM   #12
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Thanks curio - lots of man hours going in, but I can afford that lol.
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Old Jul 23, 2021, 04:18 PM   #13
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How old is the truck to be rusted like that? I doesnt look particularly old(style wise)
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Old Jul 23, 2021, 05:13 PM   #14
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It's an 03. A couple of the body shop guys said it was Ram's worst body style for rust.
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Old Jul 23, 2021, 07:21 PM   #15
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Nice work man! Also hot reflection
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Old Jul 23, 2021, 08:19 PM   #16
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Never mind. Will update more later.

Last edited by Lazy8s : Jul 24, 2021 at 04:57 AM.
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Old Jul 23, 2021, 09:36 PM   #17
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vehecor on youtube. He does it right!
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Old Jul 24, 2021, 04:57 AM   #18
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vehecor on youtube. He does it right!
I need inexpensive. Thanks for the tip.
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Old Jul 24, 2021, 05:37 AM   #19
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just need a diesel stack, ratty old hound dog and a confederate flag and you will be a true red neck lazy!

nice job tho
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Old Jul 24, 2021, 12:21 PM   #20
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No flags for me Higgy

I finished the metalwork on the pass. side of the bed this morning, looks identical to the driver side. Then I decided to tackle the tailgate. I've been dreading this because the lower lip is partially rotted away, along with other chunks of metal.

I could get another tailgate, but I want to give it a shot for now.




I used 24 gauge metal, strong enough for the job, but easy to work with hand tools. And I don't have a brake, so 2x3

First fit/bend, then trimming/shaping the sides, then...a lip.






Not shown is the inside primer/adhesives I used to get this to fit tight and solid. It'll be getting a coat of rhino liner or something before long, but for now it looks better than it did.



This leaves sealing/filling/primer etc on the bed, and the driver side rocker panel. Then the leaf springs.
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Old Jul 24, 2021, 12:23 PM   #21
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Awesome work lazy!
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Old Jul 24, 2021, 12:24 PM   #22
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Thanks acroig I'm beginning to think this just might work lol.
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Old Jul 24, 2021, 12:56 PM   #23
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Quote:
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Thanks acroig I'm beginning to think this just might work lol.
You're doing great work man, why would it not work?
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Old Jul 24, 2021, 12:58 PM   #24
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Seriously, that's some good work Lazy.
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Old Jul 24, 2021, 02:55 PM   #25
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Looking great Lazy8s!
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Old Jul 24, 2021, 03:43 PM   #26
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Thanks

We have some rain moving in tomorrow, so I hit the panels with some primer just to make sure everything was protected...I might just leave it with that Mad Max look

Besides, ugly vehicles around here don't get stolen, so I ought to be safer than most.
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Old Jul 24, 2021, 03:44 PM   #27
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Quote:
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You're doing great work man, why would it not work?
Just a lack of confidence on my part. Everything here is literally new territory for me or haven't done for decades lol. Now I'm remembering why
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Old Jul 24, 2021, 04:05 PM   #28
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Are the frame rails solid?
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Old Jul 24, 2021, 04:18 PM   #29
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Quote:
Originally Posted by kytprice View Post
Are the frame rails solid?
Rock solid. My buddy owns the shop that'll be doing the inspection, and he's commented before that this truck doesn't make sense. The body looks as if it spent a year in the Atlantic, but the frame and most of the undercarriage is fairly clean and solid.
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Old Jul 26, 2021, 06:06 AM   #30
KAC
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When are you installing a 50 cal and a retractable mini gun?

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